FOX EPOFLOW FC520 is an epoxy resin-based, two-component, solvent-free, flow-grade adhesive mortar. The product can be applied by brush or by pouring; it delivers high performance in old-to-new concrete bonding, metal-to-concrete adhesion and anchoring operations. It complies with EN1504-3 standard class R4.
Colour Palette
Packaging
5 kg
Product Description
FOX EPOFLOW FC520 is an epoxy resin-based, two-component, solvent-free, flow-grade adhesive mortar. The product can be applied by brush or by pouring; it is used for bonding old and new concrete, adhering different materials such as steel, iron, stone and concrete to one another, dowel insertion or reinforcement anchoring on horizontal surfaces, and protecting reinforcement from corrosion prior to repair mortars. The product, with Bayındırlık Poz No: 04.613/8-a, complies with EN1504-3 standard class R4. With a 100% solid content and a viscosity of 8500 mPa.s, it provides excellent filling and adhesion properties. The product has a density of 1.55 kg/lt, a pot life of 60 minutes at +23°C ambient conditions, and reaches full cure in 7 days.
Key Benefits
- Provides reliable adhesion between old and new concrete; extends service life in structural repair projects.
- Its solvent-free formula allows safe application in enclosed and semi-open areas.
- Delivers high bonding performance even on damp surfaces; enables work independent of weather conditions.
- Protects steel and iron reinforcement against corrosion, enhancing structural safety.
- Offers quality assurance through EN1504-3 R4 class compliance.
- Enables easy application by brush or pouring method; accelerates the work process.
Advantages
- Applied by brush or by pouring.
- Solvent-free.
- High tensile strength.
- Protects reinforcement against corrosion.
- Excellent adhesion even on damp surfaces.
Usage Areas
- As a bonding agent between old and new concrete
- For adhering different materials such as steel, iron, stone and concrete
- As an adhesive for dowel insertion or reinforcement anchoring and installation on horizontal surfaces
- For protecting reinforcement from corrosion prior to the application of repair mortars
Application Steps
- 1
Surface Preparation
Surfaces to be treated must be sound and free from dust, dirt, oil, rust and contamination. Care must be taken to ensure there is no standing water on the surface. Metal surfaces must be free from rust. In repair applications, broken surface edges should be cut as squarely as possible. Rust on reinforcement must be removed and, if necessary, new reinforcement added.
- 2
Mixing
Before starting mixing, ensure that material temperatures are between +15°C and +25°C. FOX EPOFLOW FC520 Component B is fully emptied into Component A. Taking care that no unmixed material remains on the sides or bottom of the packaging, mix for at least 3 minutes using an electric mixer at 400–600 rpm with a suitable mixing paddle.
- 3
Application
For old-to-new concrete bonding, FOX EPOFLOW FC520 is applied to old concrete surfaces by brush or roller. On damp surfaces, the material must be worked thoroughly into the surface. Following this, new concrete must be poured within the period during which the material retains its tackiness (5–40 minutes), depending on air temperature. A suitable mortar gun must be used for vertical anchoring applications. Holes for anchoring must be drilled at least 6 mm larger than the anchor rod and cleaned with a wire brush and compressed air. After filling the hole, the anchor rod is inserted with a rotating motion.
- 4
Tool Cleaning
Tools and equipment used after application must be cleaned with solvent. Once FOX EPOFLOW FC520 has cured, it can only be removed by mechanical means.
Critical
FOX EPOFLOW FC520 must never be mixed by hand or with a trowel; a suitable mixing drill must be used.
Critical
Solvents or similar materials must never be added to the FOX EPOFLOW FC520 mixture.
Critical
The pot life of the mixed material is 60 minutes; application must be completed within this time.
Critical
New concrete must be poured over old concrete within a maximum of 40 minutes after applying FOX EPOFLOW FC520.
Critical
For the material to complete curing, the substrate and ambient temperature must not fall below the permitted minimum temperature (+5°C).
Important
Before starting mixing, ensure that material temperatures are between +15°C and +25°C.
Important
The working and curing times of epoxy resin-based products depend on ambient and substrate temperature. The optimum application temperature range is +5°C to +30°C.
Important
The surface must be sound and free from dust, dirt, oil, rust and contamination. There must be no standing water on the surface.
Important
Holes for anchoring must be drilled at least 6 mm larger than the anchor rod and cleaned with a wire brush and compressed air.
Important
Opened packages must be consumed within 1 week with lids kept closed.
Important
The product must be stored between +5°C and +30°C, in a dry and cool environment away from direct sunlight. Shelf life is 12 months from the date of manufacture.
Critical
Approaching storage and application areas with open flame is dangerous; areas must be ventilated.
Critical
Work clothing, protective gloves, goggles and a mask must be worn during application. Contact with skin and eyes must be avoided; in case of contact, wash thoroughly with plenty of water and soap. In case of ingestion, consult a doctor immediately.
Important
Food and beverages must not be brought into application areas; the product must be stored out of reach of children.
Information
Tools and equipment used after application must be cleaned with solvent. Once the product has cured, it can only be removed by mechanical means.
Information
Technical values are given at +23°C and 50% relative humidity. Higher temperatures shorten the time; lower temperatures extend it.
